0
TECHNICAL PAPERS

Three-Dimensional Finite Element Analysis of the Cold Expansion of Fastener Holes in Two Aluminum Alloys

[+] Author and Article Information
Jidong Kang, W. Steven Johnson, David A. Clark

School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0245

J. Eng. Mater. Technol 124(2), 140-145 (Mar 26, 2002) (6 pages) doi:10.1115/1.1448922 History: Received January 09, 2001; Revised August 22, 2001; Online March 26, 2002
Copyright © 2002 by ASME
Your Session has timed out. Please sign back in to continue.

References

Hertzberg, Richard W., 1993, Deformation and Fracture Mechanics of Engineering Materials (4th Edition), Wiley, New York.
Suresh, S., 1998, Fatigue of Materials, (2nd edition), Cambridge University Press.
FTI Extending Fatigue Life of Metal Structures Materials Testing, Fatigue Technology Inc., 1991.
Lockheed Aeronautical System Company, 1992, Process Specification No. STP52-720, Rev. A. Cold Expansion to Size of Holes, Mandrel and Split-Sleeve Method.
Poussard,  C., Pavier,  M. J., and Smith,  D. J., 1995, “Analytical and Finite Element Predictions of Residual Stresses in Cold Worked Fastener Holes,” J. Strain Anal., 30, No. 4, pp. 291–304.
Forgues, S. A., Bernard M., and Bui-Quoc T., 1993, “3-D Axisymmetric Numerical Analysis and Experimental Study of the Fastener Hole Cold Working Process,” Computer Methods and Experimental Measurements for Surface Treatment Effects, Aliabadi, M. H. and Brehhia C. A. ed., Computational Mechanics Publications, pp. 61–70.
Ball,  D. L., 1995, “Elastic-Plastic Stress Analysis of Cold Expanded Fastener Holes,” Fatigue Fract. Eng. Mater. Struct., 18(1), pp. 47–63.
Nadai A., 1950, Theory of Flow and Fracture of Solids, McGraw-Hill, New York, pp. 458–471.
Hill, R., 1950, The Mathematical Theory of Plasticity, Oxford University Press, Oxford, pp. 106–114.
Hoffman, O., Sachs, G., 1953, Introduction to the Theory of Plasticity of Engineers, McGraw-Hill, New York, pp. 80–95.
Hsu,  Y. C., Forman,  R. G., 1975, “Elastic Plastic Analysis of an Infinite Sheet Having a Circular Hole Under Pressure,” ASME J. Appl. Mech., 42, pp. 347–352.
Rich, D. L., Impellizzeri, L. F., 1975, “Fatigue Analysis of Cold-Worked and Interference Fit Fastener Holes,” Cyclic stress-strain and plastic deformation aspects of fatigue crack growth, ASTM STP 637, pp. 153–175.
Chen, P. C. T., 1986, “A New Method of Predicting Residual Stresses in Autofrettaged Gun Barrels,” ARCCB-TR-86012, US Army Armament Research and Development Center, Watervliet.
Zhu  , Wu-Zue  , Zhai  , Zi-Chu  , 1987, “An Elastic-Plastic Analysis of Autofrettaged Thick-Walled Cylinders,” Acta Mech. Sin., 19, pp. 245–255.
Wang,  G. S., 1988, “An Elastic-Plastic Solution for a Normally Loaded Center Hole in a Finite Element Circular Body,” Int. J. Pressure Vessels Piping, 33, pp. 269–284.
Guo  , Wanlin  , 1993, “Elastic-Plastic Analysis of a Finite Sheet With a Cold Worked Hole,” Eng. Fract. Mech., 46, pp. 465–472.
Ball, D. L., 1999, “Stress Intensity Factor Solution Development for Interference Fit and Expanded Holes,” 1999 USAF Aircraft structural integrity program conference. San Antonio TX.
Pavier,  M. J., Poussard,  C. G. C., and Smith,  D. J., 1997, “A Finite Element Simulation of the Cold Working Process for Fastener Holes,” J. Strain Anal., 32, No. 4, pp. 287–300.
Malcon, W., Ozelton, A. T., and Coyle, G., 1986, “Fatigue Life Improvement by Cold Working Fastener Holes in 7050 Aluminum,” Fatigue in Mechanically Fastener Composite and Metallic Joints. ASTM STP 927, John M Potter, ed., pp. 53–71.
Lin,  X. B., Smith,  R. A., 1999, “Stress Intensity Factor for Corner Crack ERmanating from Fastener Holes Under Tension,” Eng. Fract. Mech., 62, pp. 535–553.
ABAQUS User’s Manual Version 5.8, 1995, Hibbit, Karlson and Sorenson Inc., Providence, R.I.
Ozdemir A. T., Wang, D. Q., and Edwards L., 1994, “Measurement of the 3D Residual Stress Distribution at Split Sleeve Cold Expanded Holes,” Proceedings of ICRS-4, Publication of SEM, pp. 1144–1149.

Figures

Grahic Jump Location
Finite element mesh for a plate with a cold worked hole (one quarter)
Grahic Jump Location
Stress-strain relationship curves for 7050-T7451
Grahic Jump Location
Stress-strain relationship curves for 2024-T351
Grahic Jump Location
Simulation of cold work process in 7050-T7451
Grahic Jump Location
Residual stresses after hole released and reamed for 7050-T7451
Grahic Jump Location
Residual stresses after hole released and reamed for 2024-T351
Grahic Jump Location
Residual stress at surface for different hardening models (7050-T7451)
Grahic Jump Location
Residual stress at surface for different hardening models (2024-T351)
Grahic Jump Location
Effect of width on residual stress in 7050-T7451
Grahic Jump Location
Effect of width on residual stress in 2024-T351
Grahic Jump Location
Comparison of residual stress calculations by 3-D and 2-D FEM (7050-T7451)
Grahic Jump Location
Comparison of residual stress calculations by 3-D and 2-D FEM (2024-T351)
Grahic Jump Location
Comparison of the measured and the calculated elastic through thickness average strain in 7050-T7451

Tables

Errata

Discussions

Some tools below are only available to our subscribers or users with an online account.

Related Content

Customize your page view by dragging and repositioning the boxes below.

Related Journal Articles
Related eBook Content
Topic Collections

Sorry! You do not have access to this content. For assistance or to subscribe, please contact us:

  • TELEPHONE: 1-800-843-2763 (Toll-free in the USA)
  • EMAIL: asmedigitalcollection@asme.org
Sign In