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Research Papers

Investigation of Mechanical Properties of Mono- and Multi-layer Alumina and Ceria Films Using Finite Element Modeling and Nanoindentation Experiments

[+] Author and Article Information
Sabina Cherneva

Institute of Mechanics,
Bulgarian Academy of Sciences,
Acad. G. Bonchev str., Bl. 4,
Sofia 1113, Bulgaria
e-mail: sabina_cherneva@yahoo.com

Desislava Guergova

Institute of Physical Chemistry,
Bulgarian Academy of Sciences,
Acad. G. Bonchev str., Bl. 11,
Sofia 1113, Bulgaria
e-mail: dguergova@ipc.bas.bg

Roumen Iankov

Institute of Mechanics,
Bulgarian Academy of Sciences,
Acad. G. Bonchev str., Bl. 4,
Sofia 1113, Bulgaria
e-mail: iankovr@yahoo.com

Dimitar Stoychev

Institute of Physical Chemistry,
Bulgarian Academy of Sciences,
Acad. G. Bonchev str., Bl. 11,
Sofia 1113, Bulgaria
e-mail: stoychev@ipc.bas.bg

1Corresponding author.

Contributed by the Materials Division of ASME for publication in the JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY. Manuscript received January 23, 2018; final manuscript received June 20, 2018; published online July 18, 2018. Assoc. Editor: Vadim V. Silberschmidt.

J. Eng. Mater. Technol 141(1), 011006 (Jul 18, 2018) (10 pages) Paper No: MATS-18-1024; doi: 10.1115/1.4040593 History: Received January 23, 2018; Revised June 20, 2018

Important from exploitation point of view mechanical properties of single-layer, double-layer, and mixed alumina and ceria films and their stainless steel (SS) substrate were investigated by means of nanoindentation experiments. As a result, we obtained the experimental load–displacement curves and calculated the indentation hardness (HIT) and indentation modulus (EIT), by means of Oliver and Pharr approximation method. Numerical simulations of the process of nanoindentation by means of finite element method were performed as well, in order to obtain more information about the plastic properties of the investigated films. The obtained results show that the mixed Al2O3+Ce2O3 film, obtained at dominant concentration of cerium ions in the working electrolyte, has the highest indentation hardness and modulus, followed by the single Ce2O3-CeO2 film, the mixed Al2O3+Ce2O3 film, obtained at dominant concentration of aluminum ions in the working electrolyte, the double Ce2O3-CeO2/Al2O3 layer, and single Al2O3 layer.

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Figures

Grahic Jump Location
Fig. 1

Cross section of the system II (CeO2)x(Al2O3)1-x/SS, showed the thickness, structure, distribution of the pyramidal-like CeO2 and Al2O3 agglomerates, their distribution and disposition (visible in BEC mode), and absent of porosity in the layer

Grahic Jump Location
Fig. 2

Scheme of the boundary value problem for substrate and thin layers

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Fig. 3

The finite element mesh for the two-dimensional (2D) model around the indenter for investigated single-layer films

Grahic Jump Location
Fig. 4

The finite element mesh for the 2D model around the indenter for investigated double-layer films

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Fig. 5

Scanning electron microscope microphotographs of: (a) surface of SS substrate, after polishing, (b) surface of Ce2O3-CeO2/SS system, (c) surface of Al2O3/SS system, (d) surface of the bi-layer Ce2O3-CeO2/Al2O3 film of the system Ce2O3-CeO2/Al2O3/SS, (e) surface of mixed I (CeO2)x(Al2O3)1-x film in the system I (CeO2)x(Al2O3)1-x/SS, and (f) surface of mixed II (CeO2)x(Al2O3)1-x film in the system II (CeO2)x(Al2O3)1-x/SS; (the left part of micrographs shows BEI image and the right part—SEI image)

Grahic Jump Location
Fig. 6

(a) Comparison of indentation hardness of investigated films and (b) Comparison of indentation modulus of investigated films. The error bars present % coefficient of variation of measured indentation hardness and indentation modulus.

Grahic Jump Location
Fig. 7

Comparison between experimental and numerical load–displacement curves for (a) 400 nm Ce2O3-CeO2 film, (b) 3 μm Al2O3 film, (c) 1.1 μm Ce2O3-CeO2/2 μm Al2O3 bi-layer film, (d) 4 μm mixed I (CeO2)x(Al2O3)1-x film, and (e) 5 μm mixed II (CeO2)x(Al2O3)1-x film

Grahic Jump Location
Fig. 8

Comparison of yield strength of investigated films. The error bars present the standard deviation.

Grahic Jump Location
Fig. 9

Distribution of equivalent von Mises stress and plastic strain in 400 nm Ce2O3-CeO2 film (a), (b); 3 μm Al2O3 (c), (d); 1.1 μm Ce2O3-CeO2/ 2 μm Al2O3 bi-layer film (e), (f); 4 μm mixed I (CeO2)x(Al2O3)1-x film (g, h); 5 μm mixed II (CeO2)x(Al2O3) 1-x film (i, j)

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